Long-term operation optimization of circulating cooling water systems under fouling conditions
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Long-term operation optimization of circulating cooling water systems under fouling conditions
Long-term operation optimization of circulating cooling water systems under fouling conditions
中国化学工程学报(英文版)2024年65卷第1期 页码:255-267
Affiliations:
1. School of Chemical Engineering and Environment, China University of Petroleum,Beijing,China,102249
2. CHN Energy Xinjiang Chemical Co., LTD,Urumqi,China,830092
3. College of Mechanical and Transportation Engineering, China University of Petroleum,Beijing,China,102249
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纸质出版:2024
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Jiarui Liang, Yong Tian, Shutong Yang, 等. Long-term operation optimization of circulating cooling water systems under fouling conditions[J]. 中国化学工程学报(英文版), 2024,65(1):255-267.
Jiarui Liang, Yong Tian, Shutong Yang, Yong Wang, Ruiqi Yin, Yufei Wang. Long-term operation optimization of circulating cooling water systems under fouling conditions[J]. Chinese Journal of Chemical Engineering, 2024, 65(1): 255-267.
Jiarui Liang, Yong Tian, Shutong Yang, 等. Long-term operation optimization of circulating cooling water systems under fouling conditions[J]. 中国化学工程学报(英文版), 2024,65(1):255-267.DOI:
Jiarui Liang, Yong Tian, Shutong Yang, Yong Wang, Ruiqi Yin, Yufei Wang. Long-term operation optimization of circulating cooling water systems under fouling conditions[J]. Chinese Journal of Chemical Engineering, 2024, 65(1): 255-267.DOI:
Long-term operation optimization of circulating cooling water systems under fouling conditions
Fouling caused by excess metal ions in hard water can negatively impact the performance of the circulating cooling water system (CCWS) by depositing ions on the heat exchanger's surface. Currently
the operation optimization of CCWS often prioritizes short-term flow velocity optimization for minimizing power consumption
without considering fouling. However
low flow velocity promotes fouling. Therefore
it's crucial to balance fouling and energy/water conservation for optimal CCWS long-term operation. This study proposes a mixed-integer nonlinear programming (MINLP) model to achieve this goal. The model considers fouling in the pipeline
dynamic concentration cycle
and variable frequency drive to optimize the synergy between heat transfer
pressure drop
and fouling. By optimizing the concentration cycle of the CCWS
water conservation and fouling control can be achieved. The model can obtain the optimal operating parameters for different operation intervals
including the number of pumps
frequency
and valve local resistance coefficient. Sensitivity experiments on cycle and environmental temperature reveal that as the cycle increases
the marginal benefits of energy/water conservation decrease. In periods with minimal impact on fouling rate
energy/water conservation can be achieved by increasing the cycle while maintaining a low fouling rate. Overall
the proposed model has significant energy/water saving effects and can comprehensively optimize the CCWS through its incorporation of fouling and cycle optimization.
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