Kinetic and process analysis of continuous catalytic distillation for high-purity propylene glycol monomethyl ether acetate production
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Kinetic and process analysis of continuous catalytic distillation for high-purity propylene glycol monomethyl ether acetate production
Chinese Journal of Chemical EngineeringVol. 86, Issue 10, Pages: 200-210(2025)
Affiliations:
1. State Key Laboratory of Green and Efficient Development of Phosphorus Resources, Fuzhou University International Joint Laboratory of Thermochemical Conversion of Biomass, Fujian Universities Engineering Research Center of Reactive Distillation Technology, College of Chemical Engineering, Fuzhou University,Fuzhou,China,350108
3. School of Chemical Engineering and Technology, National Engineering Research Center of Distillation Technology, Collaborative Innovation Center of Chemical Science and Engineering, Tianjin University,Tianjin,China,300350
4. School of Chemistry and Chemical Engineering, Chongqing University,Chongqing,China,400044
Qinglian Wang, Dingbang Zhao, Huaifang Li, Xin Gao, Weifeng Shen, Chen Yang, Changshen Ye, Ting Qiu. Kinetic and process analysis of continuous catalytic distillation for high-purity propylene glycol monomethyl ether acetate production[J]. Chinese Journal of Chemical Engineering, 2025, 86(10): 200-210.
DOI:
Qinglian Wang, Dingbang Zhao, Huaifang Li, Xin Gao, Weifeng Shen, Chen Yang, Changshen Ye, Ting Qiu. Kinetic and process analysis of continuous catalytic distillation for high-purity propylene glycol monomethyl ether acetate production[J]. Chinese Journal of Chemical Engineering, 2025, 86(10): 200-210.DOI: 10.1016/j.cjche.2025.08.002.
Kinetic and process analysis of continuous catalytic distillation for high-purity propylene glycol monomethyl ether acetate production
摘要
Abstract
The production of high-purity propylene glycol monomethyl ether acetate (PMA) through the transesterification of propylene glycol monomethyl ether (PM) and methyl acetate (MeOAc) is traditionally catalyzed by sodium methoxide. However
the practical application of this method is significantly hindered by the inherent limitations of sodium methoxide
such as its high sensitivity to moisture and propensity for solid precipitation
which impede its effective use in continuous processes. This work proposed a continuous catalytic distillation (CD) process utilizing Amberlyst 15 cation exchange resin as the catalyst. A comprehensive series of reaction kinetic and CD experiments were conducted to evaluate the performance of the proposed process. The results demonstrate that under the optimal operating conditions
namely an ester-to-ether molar ratio of 6:1
a reflux ratio of 5:1
a total feed rate of 0.92 g·min
-1
and an evaporation rate of 266.47 m
3
·m
-2
·h
-1
the conversion rate of PM achieves 99.95%
and the PMA yield is 97.31%. Based on these findings
a process flowsheet for a continuous CD process tailored for the production of electronic-grade PMA is presented. This design incorporates light and heavy removal steps to ensure the production of PMA with a purity of 99.99%. Additionally
the process utilizes pressure swing distillation to recover MeOAc
thereby enhancing the overall efficiency and sustainability of the production process. The proposed continuous CD process offers a highly efficient
cost-effective
and environmentally sustainable solution for the production of electronic-grade PMA.
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