Insights on the effect of Si-Al interaction on Ni/Al2O3/SiC monolithic catalysts for CO2 methanation
|Updated:2026-02-12
|
Insights on the effect of Si-Al interaction on Ni/Al2O3/SiC monolithic catalysts for CO2 methanation
Chinese Journal of Chemical EngineeringVol. 87, Issue 11, (2025)
Affiliations:
1. School of Environmental Science and Engineering, Nanjing Tech University,Nanjing,China,211816
2. Department of Statistics and Operations Research, University of North Carolina,NC,Chapel Hill,USA,27599
3. State Key Laboratory of Materials-Oriented Chemical Engineering, National Engineering Research Center for Special Separation Membrane, Nanjing Tech University,Nanjing,China,211816
4. NJTECH University Suzhou Future Membrane Technology Innovation Center,Suzhou,China,215300
Monolithic catalysts have been widely investigated for CO
2
methanation due to their fast mass and heat transfer rate
but the effect of the interaction between the catalyst layer and the monolithic support has been little studied. In this work
Ni/Al
2
O
3
/SiC monolithic catalysts
Ni/Al
2
O
3
powder catalysts and Ni/Al
2
O
3
/SiC-M catalysts were prepared to explore the effect of Si-Al interaction between the catalyst layer and SiC ceramic for CO
2
methanation performance. Ni/Al
2
O
3
/SiC exhibited a CO
2
conversion of 53% and a CH
4
specific reaction rate of 0.05 mmol·g
-1
·s
-1
under conditions of 0.1 MPa
400 °C
and a WHSV of 60000 ml·g
-1
·h
-1
. The CO
2
conversion raised by 0.15-fold and the CH
4
specific reaction rate raised by 0.25-fold compared to Ni/Al
2
O
3
with the same catalyst content. SEM
XRD
Raman
and other characterization results revealed that the formation of Si-Al interaction between the catalyst layer and SiC ceramic could weaken the interaction between Ni and Al
2
O
3
thereby improving the catalytic activity of Ni/Al
2
O
3
/SiC catalyst. However
the Si-Al interaction was further strengthened during the high-temperature reaction process
which significantly weakened the interaction between Ni and A
l
2
O
3
thereby leading to a decline in the catalytic performance of Ni/Al
2
O
3
/SiC catalyst during an 80-h stability test. This study provides valuable insights for future research and development of monolithic catalysts.
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Research progress on the monolithic catalyst for hydrogenation of CO2 to methane
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Effects of zinc on χ-Fe5C2 for carbon dioxide hydrogenation to olefins: Insights from experimental and density function theory calculations
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