Process fault root cause diagnosis through state evolution mapping based on temporal unit shapelets
Full Length Article|Updated:2026-03-26
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Process fault root cause diagnosis through state evolution mapping based on temporal unit shapelets
Chinese Journal of Chemical EngineeringVol. 84, Issue 8, Pages: 96-106(2025)
Affiliations:
1. Key Laboratory of Smart Manufacturing in Energy Chemical Process, Ministry of Education, East China University of Science and Technology,Shanghai,China,200237
2. State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology,Shanghai,China,200237
Zhenhua Yu, Guan Wang, Qingchao Jiang, Xuefeng Yan. Process fault root cause diagnosis through state evolution mapping based on temporal unit shapelets[J]. Chinese Journal of Chemical Engineering, 2025, 84(8): 96-106.
DOI:
Zhenhua Yu, Guan Wang, Qingchao Jiang, Xuefeng Yan. Process fault root cause diagnosis through state evolution mapping based on temporal unit shapelets[J]. Chinese Journal of Chemical Engineering, 2025, 84(8): 96-106.DOI: 10.1016/j.cjche.2025.04.011.
Process fault root cause diagnosis through state evolution mapping based on temporal unit shapelets
Accurate fault root cause diagnosis is essential for ensuring stable industrial production. Traditional methods
which typically rely on the entire time series and overlook critical local features
can lead to biased inferences about causal relationships
thus hindering the accurate identification of root cause variables. This study proposed a shapelet-based state evolution graph for fault root cause diagnosis (SEG-RCD)
which enables causal inference through the analysis of the important local features. First
the regularized autoencoder and fault contribution plot are used to identify the fault onset time and candidate root cause variables
respectively. Then
the most representative shapelets were extracted to construct a state evolution graph. Finally
the propagation path was extracted based on fault unit shapelets to pinpoint the fault root cause variable. The SEG-RCD can reduce the interference of noncausal information
enhancing the accuracy and interpretability of fault root cause diagnosis. The superiority of the proposed SEG-RCD was verified through experiments on a simulated penicillin fermentation process and an actual one.
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