Electrodialysis and electrolysis for efficient and sustainable recycling of spent lithium-ion batteries
Special Issue on Celebrating the 100th Anniversary of the School of Chemical Engineering and Technology of Tianjin University|Updated:2026-01-08
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Electrodialysis and electrolysis for efficient and sustainable recycling of spent lithium-ion batteries
Chinese Journal of Chemical EngineeringVol. 86, Issue 10, Pages: 45-63(2025)
Affiliations:
Key Laboratory of Precision and Intelligent Chemistry, School of Chemistry and Materials Science, University of Science and Technology of China,Hefei,China,230026
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Published:2025
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Guangzhong Cao, Kaichen Zhang, Xiao Liu, Shiyi Zhang, Chenxiao Jiang, Tongwen Xu. Electrodialysis and electrolysis for efficient and sustainable recycling of spent lithium-ion batteries[J]. Chinese Journal of Chemical Engineering, 2025, 86(10): 45-63.
DOI:
Guangzhong Cao, Kaichen Zhang, Xiao Liu, Shiyi Zhang, Chenxiao Jiang, Tongwen Xu. Electrodialysis and electrolysis for efficient and sustainable recycling of spent lithium-ion batteries[J]. Chinese Journal of Chemical Engineering, 2025, 86(10): 45-63.DOI:
Electrodialysis and electrolysis for efficient and sustainable recycling of spent lithium-ion batteries
摘要
Abstract
The recycling and resource utilization of high-value metals from spent lithium-ion batteries (LIBs) is a critical challenge for achieving sustainable development. While conventional hydrometallurgical and pyrometallurgical recycling methods dominate the industry
they suffer from significant drawbacks
including high pollution
excessive energy consumption
and suboptimal metal purity. In contrast
electrochemical recycling technology
leveraging electro-driven chemical reactions and selective ion migration
offers a promising alternative by minimizing acid/alkali usage and simplifying recovery processes
thereby enabling greener
more efficient
and energy-saving metal extraction. Based on the structural integrity of cathode materials during recycling
this review categorizes electrochemical approaches into indirect and direct recycling methods. Key aspects such as production purity
ion separation efficiency
and energy consumption in spent LIB recycling are critically examined. Furthermore
this review systematically evaluates electrodialysis and electrolysis techniques
highlighting their respective advantages and limitations. Finally
from a green production perspective
we discuss prospects for cost-effective and environmentally benign LIB recycling strategies
providing insights to guide the advancement of sustainable battery recycling technologies.
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