Batch processes are usually involved with multiple phases in the time domain and many researches on process monitoring as well as quality prediction have been done using phase information.However
few of them consider phase transitions
though they exit widely in batch processes and have non-ignorable impacts on product qualities.In the present work
a phase-based partial least squares (PLS) method utilizing transition information is proposed to give both online and offline quality predictions.First
batch processes are divided into several phases using regression parameters other than prior process knowledge.Then both steady phases and transitions which have great influences on qualities are identified as critical-to-quality phases using statistical methods.Finally
based on the analysis of different characteristics of transitions and steady phases
an integrated algorithm is developed for quality prediction.The application to an injection molding process shows the effectiveness of the proposed algorithm in comparison with the traditional MPLS method and the phase-based PLS method.
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Related Author
Hu Yaowu
Jiang Jian
Wu Zhenquan
Hu Xuguang
Wang Huaimin
Ni Yuxuan
Wu Ping
Jiting Huang
Related Institution
Jinyun Research Institute, Zhejiang Sci-Tech University, Jinyun
Zhejiang Deli Machine Manufacturer Co., Ltd.
Zhejiang Sanhua Automotive Components Co., Ltd.
Changshan Research Institute, Zhejiang Sci-Tech University, Changshan
School of Information Science and Engineering, Zhejiang Sci-Tech University