

FOLLOWUS
Key Laboratory of Smart Manufacturing in Energy Chemical Process, Ministry of Education, East China University of Science and Technology, Shanghai 200237, China
Guangdong Petrochemical Co., Ltd, Jieyang 522031, China
*Corresponding authors. E-mail addresses:xindai@ecust.edu.cn(X. Dai)
*Corresponding authors. E-mail addresses:mlyang@ecust.edu.cn(M. Yang).
Received:18 June 2025,
Revised:2026-02-07,
Accepted:25 February 2026,
Online First:16 April 2026,
Published:2026-07
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Yu Wenhao, Dai Xin, Yue Yuanhang, et al. Data-driven robust optimization for integrated refinery planning and blending scheduling under multi-mode uncertainty[J]. Chinese Journal of Chemical Engineering, 2026, 95(7): 175-193.
Integrating refinery planning and product blending scheduling under uncertainty is challenging due to multi-mode operating conditions and mismatched temporal scales. This work proposes a bilevel optimization framework that explicitly coordinates long-term refinery planning with short-term blending scheduling. To represent mode-dependent uncertainty in blending behavior
a data-driven robust optimization (DDRO) strategy is developed
in which mode-associated uncertainty sets are constructed from historical data using a multi-stage clustering (MSC) algorithm combined with weighted support vector machines (SVM). This enables uncertainty modeling that is adaptive to operating modes and less conservative than conventional holistic robust approaches. To solve the resulting bilevel robust model efficiently
a robust-buffer-based decomposition (RBD) algorithm is proposed
which iteratively introduces a specification buffer at the planning level to preserve scheduling feasibility under uncertainty. In the case study
the proposed multi-mode robust framework improves the net profit by approximately 1.0% compared to holistic robust model
while maintaining 100% feasibility in quality constraints and reducing computational time by more than 50% relative to the single-level formulation. These results demonstrate that the proposed framework effectively balances economic performance
robustness
and computational tractability in integrated refinery planning and scheduling.
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